Кроялен робот V-Cut Denim Max

Кроялен робот V-Cut Denim Max

Серия V-Cut Denim Max

Vcut-DENIM-Max is the OROX® solution especially designed and developed for productions of DENIM fabric but also able to cut all other hard materials.

The innovative technologies and quality materials build in the VCUT system, grant an high

quality and high performance in the cutting production, reducing manpower costs, waste of raw materials, and eliminate the human mistakes in the cutting room.

The several patents in our cutting solutions, combined with cutting-edge hardware- software tools, allow our customers to get competitive advantages and benefits in their production.

The software V-CUT-DENIM with its algorithms, ensures top performances in the cutting production, combining features such as «continuous cutting» system, «zero gap» between the pieces, cut files optimization and advanced management of cutting strategies in the single pieces or in the whole marker.

VCUT technology can be integrated and interfaced with the other tools in the cutting room,

in order to create a single data management platform and achieve the goals to speed up and remove the mistakes in the production process.

APPLICATIONS:

Denim | Hard Materials

OROX® Machine are in constantly evolving, here some of the newest update:

• EtherCAT Communication BUS – thanks to the use of this new technology which allows data to be updated quickly with low communication jitter, the performance of the Vcut cutters has improved by up to 30% compared to the previous model.

• New VACUUM SUCTION SYSTEM – The suction system has been completely renewed; the introduction of a new high -performance turbine, the introduction of a new system of air collectors, the introduction of an increasingly accurate system management software, allow the VCUT to reach very high performance in terms of power and uniformity of the aspiration reducing at the same time the electrical consumption.
• ABSOLUTE ENCODER SYSTEM – to control axes position in every moment and, for the first time, this makes possible to work without the initialization procedure.

• “TMOV” smart – allows the VCUT to automatically move from one spreading line to another with the simple push of a button, automatically stopping in the correct position.

1. VCUT DENIM MAX TECHNICAL SPECIFICATIONS

Effective cutting height

2. VCUT DENIM MAX OVERALL DIMENSIONS

3. SOME VCUT FAMILY PRODUCT FEATURES

VCUT’s productivity

• Continuous cutting system (RIVER SYSTEM)
• Common lines management cutting
• Optimization of the cut files and of the cut path
• Possibility to cut I, V or fly notches
• Automatic management of the cutting speed
• Cut conveyor with programmed speed and back movement
• Integrated unloading conveyor with combined or separate movement
• Pneumatic sharpening system with grinding stone (5 cm diameter), running at 30.000 rpm
• Sharpening management before, during or after the cutting time
• Interactive management of the parameters while cutting (speed/vacuum)
• Interfaced with any CAD systems through the standard ISO files
• Optimized vertical cutting
• Continous degree orientation bite-by-bite
• Absolute Encoder System that allows make only one time after installation the procedure of Initializing Zero Point.

VCUT’s cutting Parameters and Control

• Macro profiles that include all the cutting parameters related to a single fabric
• Cutting marker visualization
• Preview of the cutting sequences and paths
• Management of the existing markers and cut files parameters
• Real time cutting parameters adjustment during working phase
• Marker editing
• Detailed statistic report and database
• Possibility to change sharpening time and angle position
• Vacuum parameters and inverter managed by software
• Auto diagnostic program to check possible machine’s anomalies
• Multiple Users and Admin Profiles protected by password
• Cutting simulation (figures or complete marker)

VCUT’s cutting Quality

• Automatic knife flection control (FLESE – Intelligent Knife)
• Choice and changing of the cutting start point
• Speed control of the knife by software
• High Oscillation Knife Speed (6200 RPM – BALANCE SYSTEM)
• Plate pressure managed automatically by the software while cutting
• Automatic cleaning system of the cutting conveyor
• Knife wear controlled by software
• Management of the inner or outer selvedge cut
• Auto adjustment of cut marker
• Parameterized overcut
• Management of the internal segments of the figures
• Automatic curve and perimeter cutting’s parameters management
• High Performance Knife Colling System – FROZEN
• Improved airflow system to achieve a perfect suction uniformity on all cutting surface

VCUT’s operating cost advantages and ROI

• Zero buffer cutting (Fabric Saving)
• System power consuption optimization
• Brushless Motors
• New High Performance Vacuum Turbine with 10 years of average life-time
• Innovative and cleanable fine-mesh Vacuum filter
• Life-time of conveyor bristles up to 10 years
• Life-time of sharpening grinding stone up to 2 years
• Easy and detailed Preventive Maintenance Program based on effective system working hours

VCUT’s user friendliness

• PC station (Windows based) with touch-screen operator monitor (24”)
• VCUT Software with icons interface
• Quick parameters setup page
• Multi functions Touch Screen Panel on the cutting beam
• Absolute Encoder System to control axes position in every moment
• TMOV SMART – Automatic point-to-point motorized cutter movement system (Option)
• Multiple collimation
• Collimation on figure
• Qcut software for cutting queue management
• Toolbox software for marker’s modification directly on VCUT screen

VCUT’s reliability

• Air exhaust with filter and silencer
• Robot beam system patented
• Double X motors in the beam
• Direct drive axis motors
• Preventive Maintenance Program
• Strong steel structure of the machine
• Preventive maintenance program and automatic warning message
• Direct on-line connection to Orox Technical Assistance Service

4. STANDARD ACCESSORIES INCLUDED IN THE VCUT DENIM MAX

5. OPTIONAL ACCESSORIES FOR VCUT DENIM MAX