OROX® Tailor Combo Кроялен робот за многопластово рязане със статична маса

OROX TAILOR COMBO is the flexible and customizable modular cutting and spreading system, perfect for prototype, made-to-measure and sampling. The best solution also for small-medium production with high quality cutting. This customizable system it’s perfect to fit on any kind of production site. It perfectly integrates the features of TAILOR cutters with VRUN spreading, giving to customer the possibility to have a complete customizable solution with affordable price.

 

The software ALLCUT with its algorithms, ensures top performances in the cutting production, combining features such as «zero gap» between the pieces, cut files optimization and advanced management of cutting strategies in the single pieces or in the whole marker.

 

The innovative technologies and quality materials build in the TAILOR COMBO system, grant an highquality and high performance in the cutting production, reducing manpower costs, waste of raw materials, and eliminate the human mistakes in the cutting room.

 

The several patents in our cutting solutions, combined with cutting-edge hardware- software tools, allow our customers to get competitive advantages and benefits in their production.

 

OROX TAILOR technology can be integrated and interfaced with other tool in the cutting rooms, on order to create a single data management platform and achieve the goals to speed up and remove the mistakes in the production process.

 

APPLICATIONS:

Underwear | Lingerie | Fashion | Sportswear| Outdoor | Denim | Workwear | Furniture |

Technical textiles | Medical | Nautical | Aeronautical

1. TAILOR COMBO TECHNICAL SPECIFICATIONS

 

Cutting height	from single layer up to 3, 6 or 8 or 10 cm compressed
Effective cutting width	160 / 180 / 200 / 220
Effective cutting length	From 3 mt to 30 mt
Power supply	11 Kw single turbine | 25 Kw double turbine
Average power consumption	4 to 6 Kw
Electric requirements	Tri phase + neutral 400V 50Hz+/- 10%
Compressed air	150 L/min 6 Bar
Axis speed	120 mt/min
Acceleration	0,8 G
Operating temperature	From +10°C to +40°C
Humidity	From 30% to 80%
Noisiness	< 75 dB A
Machine weight	700 kg base + 200 kg per module
Knife RPM	Max 6.000 RPM*
Knife dimension	2,5 or 3,0** X 8,0 mm
Operating system	Windows 10
File interface	ISO
Processor	Intel core
Color	Grey
Operator Side	Left or right

1. Tailor Static Cutter

*With Balance System

** Optional

1. Vrun Spreader

 

Spreading width	180, 200, 220, 240 cm
Spreading speed	100 mt/min
Power supply	3 Kw
Average power consumption	2 Kw
Electric requirements	230V single phase
Compressed air	100 L/min 7 Bar
Operating temperature	From +10°C to +40°C
Humidity	From 30% to 80%
Machine weight	300 Kg
Maximum rolls weight	100 Kg
Maximum rolls diameters	80 cm
Color	Grey
Operator Side	Left or Right

2. SOME TAILOR PRODUCT FEATURES

Tailor’s productivity

• Common lines management cutting
• Optimization of the cut files and of the cut path
• Possibility to cut I, V or fly notches
• Automatic management of the cutting speed
• Pneumatic sharpening system with grinding stone (5 cm diameter), running at 30.000 rpm
• Sharpening management before, during or after the cutting time
• Interactive management of the parameters while cutting (speed/vacuum)
• Interfaced with any CAD systems through the standard ISO files
• Optimized vertical cutting
• Continous degree orientation bite-by-bite

Tailor’s cutting Parameters and Control

• Macro profiles that include all the cutting parameters related to a single fabric
• Cutting marker visualization
• Preview of the cutting sequences and paths
• Management of the existing markers and cut files parameters
• Real time cutting parameters adjustment during working phase
• Marker editing
• Detailed statistic report and database
• Possibility to change sharpening time and angle position
• Vacuum parameters and inverter managed by software
• Auto diagnostic program to check possible machine’s anomalies
• Multiple Users and Admin Profiles protected by password
• Cutting simulation (figures or complete marker)

Tailor’s cutting Quality

• Automatic knife flection control (FLESE – Intelligent Knife)
• Choice and changing of the cutting start point
• Speed control of the knife by software
• High Oscillation Knife Speed (6000 RPM – BALANCE SYSTEM)
• Plate pressure managed automatically by the software while cutting
• Knife wear controlled by software
• Management of the inner or outer selvedge cut
• Auto adjustment of cut marker
• Parameterized overcut
• Management of the internal segments of the figures
• Automatic curve and perimeter cutting’s parameters management
• High Performance Knife Colling System – FROZEN

Tailor’s operating cost advantages and ROI

• Zero buffer cutting (Fabric Saving)
• System power consuption optimization
• Brushless Motors
• High Performance Vacuum Turbine with 10 years of average life-time
• Innovative and cleanable fine-mesh Vacuum filter
• Life-time of conveyor bristles up to 10 years
• Life-time of sharpening grinding stone up to 2 years
• Easy and detailed Preventive Maintenance Program based on effective system working hours

 

 

Tailor’s user friendliness

• PC station (Windows based) with touch-screen operator monitor (24”)
• ALLCUT Software with icons interface
• Quick parameters setup page
• Multi functions Touch Screen Panel on the cutting beam
• Multiple collimation
• Collimation on figure
• Qcut software for cutting queue management
• Toolbox software for marker’s modification directly on ICUT screen

Tailor’s reliability

• Air exhaust with filter and silencer
• Robot beam system patented
• Double X motors in the beam
• Direct drive axis motors
• Preventive Maintenance Program
• Strong steel structure of the machine
• Preventive maintenance program and automatic warning message
• Direct on-line connection to Orox Technical Assistance Service

Vrun’s features

• Designed for all type of woven and knitted fabric
• PLC controlled
• Tension free spreading with PLC
• Possibility to create several spreading profiles according to the various types of fabric
• Fabric tension control system
• Automatic fabric edge alignment system
• Programmable parameters with LCD touch screen
• Automatic set up of the length marker
• Automatic set up and counting of the plies number
• Automatic stop when the plies number are reached
• Automatic stop by photocell, when fabric roll is ended
• High speed movement while moving without spreading
• Automatic lift up of the cutter system according the height of the spread layers
• One way and zig zag spreading
• Regular and irregular steps spreading
• Rolling and unrolling fabric
• Automatic overlapping system
• Operator platform.
• Back platform for flat folded fabric (options)
• Roll reverse device (options)
• 4WD – Four-wheel drive
• Safe usage and emergency stop with safety sensors
• Flashing light for warning during operation
• Low power consumption and easy maintenance
• Auto diagnostic program to check possible errors
• Direct on-line connection to Orox Technical Assistance Service

1. Vrun Spreader

 

Spreading width	180, 200, 220, 240 cm
Spreading speed	100 mt/min
Power supply	3 Kw
Average power consumption	2 Kw
Electric requirements	230V single phase
Compressed air	100 L/min 7 Bar
Operating temperature	From +10°C to +40°C
Humidity	From 30% to 80%
Machine weight	300 Kg
Maximum rolls weight	100 Kg
Maximum rolls diameters	80 cm
Color	Grey
Operator Side	Left or Right

 

 

 

 

2. SOME TAILOR PRODUCT FEATURES

Tailor’s productivity

• Common lines management cutting
• Optimization of the cut files and of the cut path
• Possibility to cut I, V or fly notches
• Automatic management of the cutting speed
• Pneumatic sharpening system with grinding stone (5 cm diameter), running at 30.000 rpm
• Sharpening management before, during or after the cutting time
• Interactive management of the parameters while cutting (speed/vacuum)
• Interfaced with any CAD systems through the standard ISO files
• Optimized vertical cutting
• Continous degree orientation bite-by-bite

Tailor’s cutting Parameters and Control

• Macro profiles that include all the cutting parameters related to a single fabric
• Cutting marker visualization
• Preview of the cutting sequences and paths
• Management of the existing markers and cut files parameters
• Real time cutting parameters adjustment during working phase
• Marker editing
• Detailed statistic report and database
• Possibility to change sharpening time and angle position
• Vacuum parameters and inverter managed by software
• Auto diagnostic program to check possible machine’s anomalies
• Multiple Users and Admin Profiles protected by password
• Cutting simulation (figures or complete marker)

Tailor’s cutting Quality

• Automatic knife flection control (FLESE – Intelligent Knife)
• Choice and changing of the cutting start point
• Speed control of the knife by software
• High Oscillation Knife Speed (6000 RPM – BALANCE SYSTEM)
• Plate pressure managed automatically by the software while cutting
• Knife wear controlled by software
• Management of the inner or outer selvedge cut
• Auto adjustment of cut marker
• Parameterized overcut
• Management of the internal segments of the figures
• Automatic curve and perimeter cutting’s parameters management
• High Performance Knife Colling System – FROZEN

Tailor’s operating cost advantages and ROI

• Zero buffer cutting (Fabric Saving)
• System power consuption optimization
• Brushless Motors
• High Performance Vacuum Turbine with 10 years of average life-time
• Innovative and cleanable fine-mesh Vacuum filter
• Life-time of conveyor bristles up to 10 years
• Life-time of sharpening grinding stone up to 2 years
• Easy and detailed Preventive Maintenance Program based on effective system working hours

 

 

Tailor’s user friendliness

• PC station (Windows based) with touch-screen operator monitor (24”)
• ALLCUT Software with icons interface
• Quick parameters setup page
• Multi functions Touch Screen Panel on the cutting beam
• Multiple collimation
• Collimation on figure
• Qcut software for cutting queue management
• Toolbox software for marker’s modification directly on ICUT screen

Tailor’s reliability

• Air exhaust with filter and silencer
• Robot beam system patented
• Double X motors in the beam
• Direct drive axis motors
• Preventive Maintenance Program
• Strong steel structure of the machine
• Preventive maintenance program and automatic warning message
• Direct on-line connection to Orox Technical Assistance Service

Vrun’s features

• Designed for all type of woven and knitted fabric
• PLC controlled
• Tension free spreading with PLC
• Possibility to create several spreading profiles according to the various types of fabric
• Fabric tension control system
• Automatic fabric edge alignment system
• Programmable parameters with LCD touch screen
• Automatic set up of the length marker
• Automatic set up and counting of the plies number
• Automatic stop when the plies number are reached
• Automatic stop by photocell, when fabric roll is ended
• High speed movement while moving without spreading
• Automatic lift up of the cutter system according the height of the spread layers
• One way and zig zag spreading
• Regular and irregular steps spreading
• Rolling and unrolling fabric
• Automatic overlapping system
• Operator platform.
• Back platform for flat folded fabric (options)
• Roll reverse device (options)
• 4WD – Four-wheel drive
• Safe usage and emergency stop with safety sensors
• Flashing light for warning during operation
• Low power consumption and easy maintenance
• Auto diagnostic program to check possible errors
• Direct on-line connection to Orox Technical Assistance Service