Кроялен робот за многопластово рязане със статична маса модел OROX TAILOR COMBO
OROX TAILOR COMBO
– едно компактно решение за вашия бизнес
Серия OROX TAILOR COMBO
OROX TAILOR COMBO is the flexible and customizable modular cutting and spreading system, perfect for prototype, made-to-measure and sampling. The best solution also for small-medium production with high quality cutting. This customizable system it’s perfect to fit on any kind of production site. It perfectly integrates the features of TAILOR cutters with VRUN spreading, giving to customer the possibility to have a complete customizable solution with affordable price.
The software ALLCUT with its algorithms, ensures top performances in the cutting production, combining features such as «zero gap» between the pieces, cut files optimization and advanced management of cutting strategies in the single pieces or in the whole marker.
The innovative technologies and quality materials build in the TAILOR COMBO system, grant an highquality and high performance in the cutting production, reducing manpower costs, waste of raw materials, and eliminate the human mistakes in the cutting room.
The several patents in our cutting solutions, combined with cutting-edge hardware- software tools, allow our customers to get competitive advantages and benefits in their production.
OROX TAILOR technology can be integrated and interfaced with other tool in the cutting rooms, on order to create a single data management platform and achieve the goals to speed up and remove the mistakes in the production process.
APPLICATIONS:
Underwear | Lingerie | Fashion | Sportswear| Outdoor | Denim | Workwear | Furniture |
Technical textiles | Medical | Nautical | Aeronautical
- TAILOR COMBO TECHNICAL SPECIFICATIONS
| Cutting height | from single layer up to 3, 6 or 8 or 10 cm compressed |
| Effective cutting width | 160 / 180 / 200 / 220 |
| Effective cutting length | From 3 mt to 30 mt |
| Power supply | 11 Kw single turbine | 25 Kw double turbine |
| Average power consumption | 4 to 6 Kw |
| Electric requirements | Tri phase + neutral 400V 50Hz+/- 10% |
| Compressed air | 150 L/min 6 Bar |
| Axis speed | 120 mt/min |
| Acceleration | 0,8 G |
| Operating temperature | From +10°C to +40°C |
| Humidity | From 30% to 80% |
| Noisiness | < 75 dB A |
| Machine weight | 700 kg base + 200 kg per module |
| Knife RPM | Max 6.000 RPM* |
| Knife dimension | 2,5 or 3,0** X 8,0 mm |
| Operating system | Windows 10 |
| File interface | ISO |
| Processor | Intel core |
| Color | Grey |
| Operator Side | Left or right |
- Tailor Static Cutter
*With Balance System
** Optional
- Vrun Spreader
| Spreading width | 180, 200, 220, 240 cm |
| Spreading speed | 100 mt/min |
| Power supply | 3 Kw |
| Average power consumption | 2 Kw |
| Electric requirements | 230V single phase |
| Compressed air | 100 L/min 7 Bar |
| Operating temperature | From +10°C to +40°C |
| Humidity | From 30% to 80% |
| Machine weight | 300 Kg |
| Maximum rolls weight | 100 Kg |
| Maximum rolls diameters | 80 cm |
| Color | Grey |
| Operator Side | Left or Right |
- SOME TAILOR PRODUCT FEATURES
Tailor’s productivity
- Common lines management cutting
- Optimization of the cut files and of the cut path
- Possibility to cut I, V or fly notches
- Automatic management of the cutting speed
- Pneumatic sharpening system with grinding stone (5 cm diameter), running at 30.000 rpm
- Sharpening management before, during or after the cutting time
- Interactive management of the parameters while cutting (speed/vacuum)
- Interfaced with any CAD systems through the standard ISO files
- Optimized vertical cutting
- Continous degree orientation bite-by-bite
Tailor’s cutting Parameters and Control
- Macro profiles that include all the cutting parameters related to a single fabric
- Cutting marker visualization
- Preview of the cutting sequences and paths
- Management of the existing markers and cut files parameters
- Real time cutting parameters adjustment during working phase
- Marker editing
- Detailed statistic report and database
- Possibility to change sharpening time and angle position
- Vacuum parameters and inverter managed by software
- Auto diagnostic program to check possible machine’s anomalies
- Multiple Users and Admin Profiles protected by password
- Cutting simulation (figures or complete marker)
Tailor’s cutting Quality
- Automatic knife flection control (FLESE – Intelligent Knife)
- Choice and changing of the cutting start point
- Speed control of the knife by software
- High Oscillation Knife Speed (6000 RPM – BALANCE SYSTEM)
- Plate pressure managed automatically by the software while cutting
- Knife wear controlled by software
- Management of the inner or outer selvedge cut
- Auto adjustment of cut marker
- Parameterized overcut
- Management of the internal segments of the figures
- Automatic curve and perimeter cutting’s parameters management
- High Performance Knife Colling System – FROZEN
Tailor’s operating cost advantages and ROI
- Zero buffer cutting (Fabric Saving)
- System power consuption optimization
- Brushless Motors
- High Performance Vacuum Turbine with 10 years of average life-time
- Innovative and cleanable fine-mesh Vacuum filter
- Life-time of conveyor bristles up to 10 years
- Life-time of sharpening grinding stone up to 2 years
- Easy and detailed Preventive Maintenance Program based on effective system working hours
Tailor’s user friendliness
- PC station (Windows based) with touch-screen operator monitor (24”)
- ALLCUT Software with icons interface
- Quick parameters setup page
- Multi functions Touch Screen Panel on the cutting beam
- Multiple collimation
- Collimation on figure
- Qcut software for cutting queue management
- Toolbox software for marker’s modification directly on ICUT screen
Tailor’s reliability
- Air exhaust with filter and silencer
- Robot beam system patented
- Double X motors in the beam
- Direct drive axis motors
- Preventive Maintenance Program
- Strong steel structure of the machine
- Preventive maintenance program and automatic warning message
- Direct on-line connection to Orox Technical Assistance Service
Vrun’s features
- Designed for all type of woven and knitted fabric
- PLC controlled
- Tension free spreading with PLC
- Possibility to create several spreading profiles according to the various types of fabric
- Fabric tension control system
- Automatic fabric edge alignment system
- Programmable parameters with LCD touch screen
- Automatic set up of the length marker
- Automatic set up and counting of the plies number
- Automatic stop when the plies number are reached
- Automatic stop by photocell, when fabric roll is ended
- High speed movement while moving without spreading
- Automatic lift up of the cutter system according the height of the spread layers
- One way and zig zag spreading
- Regular and irregular steps spreading
- Rolling and unrolling fabric
- Automatic overlapping system
- Operator platform.
- Back platform for flat folded fabric (options)
- Roll reverse device (options)
- 4WD – Four-wheel drive
- Safe usage and emergency stop with safety sensors
- Flashing light for warning during operation
- Low power consumption and easy maintenance
- Auto diagnostic program to check possible errors
- Direct on-line connection to Orox Technical Assistance Service
- Vrun Spreader
| Spreading width | 180, 200, 220, 240 cm |
| Spreading speed | 100 mt/min |
| Power supply | 3 Kw |
| Average power consumption | 2 Kw |
| Electric requirements | 230V single phase |
| Compressed air | 100 L/min 7 Bar |
| Operating temperature | From +10°C to +40°C |
| Humidity | From 30% to 80% |
| Machine weight | 300 Kg |
| Maximum rolls weight | 100 Kg |
| Maximum rolls diameters | 80 cm |
| Color | Grey |
| Operator Side | Left or Right |
- SOME TAILOR PRODUCT FEATURES
Tailor’s productivity
- Common lines management cutting
- Optimization of the cut files and of the cut path
- Possibility to cut I, V or fly notches
- Automatic management of the cutting speed
- Pneumatic sharpening system with grinding stone (5 cm diameter), running at 30.000 rpm
- Sharpening management before, during or after the cutting time
- Interactive management of the parameters while cutting (speed/vacuum)
- Interfaced with any CAD systems through the standard ISO files
- Optimized vertical cutting
- Continous degree orientation bite-by-bite
Tailor’s cutting Parameters and Control
- Macro profiles that include all the cutting parameters related to a single fabric
- Cutting marker visualization
- Preview of the cutting sequences and paths
- Management of the existing markers and cut files parameters
- Real time cutting parameters adjustment during working phase
- Marker editing
- Detailed statistic report and database
- Possibility to change sharpening time and angle position
- Vacuum parameters and inverter managed by software
- Auto diagnostic program to check possible machine’s anomalies
- Multiple Users and Admin Profiles protected by password
- Cutting simulation (figures or complete marker)
Tailor’s cutting Quality
- Automatic knife flection control (FLESE – Intelligent Knife)
- Choice and changing of the cutting start point
- Speed control of the knife by software
- High Oscillation Knife Speed (6000 RPM – BALANCE SYSTEM)
- Plate pressure managed automatically by the software while cutting
- Knife wear controlled by software
- Management of the inner or outer selvedge cut
- Auto adjustment of cut marker
- Parameterized overcut
- Management of the internal segments of the figures
- Automatic curve and perimeter cutting’s parameters management
- High Performance Knife Colling System – FROZEN
Tailor’s operating cost advantages and ROI
- Zero buffer cutting (Fabric Saving)
- System power consuption optimization
- Brushless Motors
- High Performance Vacuum Turbine with 10 years of average life-time
- Innovative and cleanable fine-mesh Vacuum filter
- Life-time of conveyor bristles up to 10 years
- Life-time of sharpening grinding stone up to 2 years
- Easy and detailed Preventive Maintenance Program based on effective system working hours
Tailor’s user friendliness
- PC station (Windows based) with touch-screen operator monitor (24”)
- ALLCUT Software with icons interface
- Quick parameters setup page
- Multi functions Touch Screen Panel on the cutting beam
- Multiple collimation
- Collimation on figure
- Qcut software for cutting queue management
- Toolbox software for marker’s modification directly on ICUT screen
Tailor’s reliability
- Air exhaust with filter and silencer
- Robot beam system patented
- Double X motors in the beam
- Direct drive axis motors
- Preventive Maintenance Program
- Strong steel structure of the machine
- Preventive maintenance program and automatic warning message
- Direct on-line connection to Orox Technical Assistance Service
Vrun’s features
- Designed for all type of woven and knitted fabric
- PLC controlled
- Tension free spreading with PLC
- Possibility to create several spreading profiles according to the various types of fabric
- Fabric tension control system
- Automatic fabric edge alignment system
- Programmable parameters with LCD touch screen
- Automatic set up of the length marker
- Automatic set up and counting of the plies number
- Automatic stop when the plies number are reached
- Automatic stop by photocell, when fabric roll is ended
- High speed movement while moving without spreading
- Automatic lift up of the cutter system according the height of the spread layers
- One way and zig zag spreading
- Regular and irregular steps spreading
- Rolling and unrolling fabric
- Automatic overlapping system
- Operator platform.
- Back platform for flat folded fabric (options)
- Roll reverse device (options)
- 4WD – Four-wheel drive
- Safe usage and emergency stop with safety sensors
- Flashing light for warning during operation
- Low power consumption and easy maintenance
- Auto diagnostic program to check possible errors
- Direct on-line connection to Orox Technical Assistance Service
Описание на стандартно окомплектоване и допълнителни опции:
- STANDARD ACCESSORIES INCLUDED IN TAILOR COMBO
- Tailor Cutter
| TL-MEF | Electronic and mechanic blade’s flexion control |
| TL-HD-DRILL | 2 predisposition holders for 2 heated drill or 2 punch or 1 and 1 |
| TL-WIFI | Wireless connection to the customer LAN network |
| TL-PC | Personal computer with wide touch screen monitor |
| TL-ALLCUT | ALLCUT – Cutter’s software management |
| TL-PLATE | ELECTRONIC PLATE – Plate’s pressure adjustable on real time |
| TL-DVC | Digital Dynamic Vacuum Management |
| TL-EVAS | Electronic vacuum sensor |
| TL-VASH | Self-sharpening knife system (30.000 RPM) |
| TL-DIGIVAC | Vacuum parameters set up by software |
- Vrun Spreader:
| OPERATOR PLATFORM | Side operator platform |
| DUOBLE BELT | Double cradle conveyor belt system |
| DANCE BAR | Dance bar system to manage the fabric tension |
| PHOTOCELL SENSORS | Double sensors to check the fabric alignment |
| SYNCRO SYSTEM | Synchronization system to spread with 3 encoders |
| SAFETY BAR DEVICES | Safety bar devices |
| END CUTTER SYSTEM | Bi-directional cutting fabric system with adjustable speed |
| AUTOMATIC CUTTER LIFT UP | Automatic lift up of the cutting system |
| TOUCH SCREEN 10” | Wide 10” touch screen display |
| 4 WD | Equipped with four-wheel drive system |
- OPTIONAL ACCESSORIES FOR TAILOR
- Tailor Cutter
| CODE | DESCRIPTION |
| TL-CM | Cover curtain with single roll |
| TL-FL | Flese – Intelligent knife (*) |
| TL-BS | Balance System – 6000 rpm (*) |
| TL-DR | Drill heated (drill bit from 1 mm to 4 mm) |
| TL-PD | Punch device (5 to 25 mm) |
| TL-SPR2 | 2 Rolls support (plastic + paper) |
| TL-FZ | Frozen – Colling System |
| TL-ST | Second vacuum turbine |
| TL-DVC | Bi-zone cutting – vacuum divided in 2 parts |
| TL-FR | Frozen – Knife Colling System |
| EAGLE | Eagle System |
| TL-BA | BARC – BarCode Reader |
| SWFULL | Software ALLCUT full |
| SW-EC | Software Edit Cut |
* Not available for 3 cm cutting head (T300)
- Vrun Spreader
| VR-AC | Open cradle automatic system |
| VR -PF | Flat folded fabric platform |
| VR -PA | Front catch |
| VR -RR | Reverse roll system |
| VR -TP | Back trolley |
| VR -ASB | Antistatic Bar |
| T-LOAD | Table loader |
| G-LOAD | Ground loader |
| ISPREAD | «ISpread» software – marker length and plies – 4.0 industry |
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